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How to Make a Solar Tracker


Table of Contents:

  1. How to Make a Solar Tracker
  2. Free TI Design & Simulation Tools
Swetansh Mani Shrivastav


Solar energy is rapidly gaining notoriety as an important means of expanding renewable energy resources. As such, it is vital that those in engineering fields understand the technologies associated with this area. Our project will include the design and construction of a microcontroller-based solar panel tracking system. Solar tracking allows more energy to be produced because the solar array is able to remain aligned to the sun. This system builds upon topics learned in this course. A working system will ultimately be demonstrated to validate the design. Problems and possible improvements will also be presented.


The aim of this solar tracker project is to keep the solar photovoltaic panel perpendicular to the sun throughout the year in order to make it more efficient. The dual axis solar photovoltaic panel takes astronomical data as reference and the tracking system has the capability to always point the solar array toward the sun and can be installed in various regions with minor modifications. The vertical and horizontal motion of the panel is obtained by taking altitude angle and azimuth angle as reference. The fuzzy controller has been used to control the position of DC motors. The mathematical simulation control of dual axis solar tracking system ensures the point to point motion of the DC motors while tracking the sun.

Solar Tracker is a Device which follows themovement of the sun as it rotates from the east to the west every day. The main function of all tracking systems is to provide one or two degrees of freedom in movement. Trackers are used to keep solar collectors/solar panels oriented directlytowards the sun as it moves through the sky every day. Using solar trackers increases the amount of solar energy which is received by the solar energy collector and improves the energy output of the heat/electricity which is generated. Solar trackers can increase the output of solar panels by 20-30% which improves the economics of the solar panel project.


The energy contributed by the direct beam drops off with the cosine of the angle between the incoming light and the panel. The table no. 2.1 shows the

Direct power lost (%) due to misalignment (angle i).

Table: Direct power lost (%) due to misalignment (angle i)



Misalignment (angle i )

Direct power lost (%)=1-cos(i)




































The sun travels through 360 degrees east-west a day, but from the perspective of any fixed location the visible portion is 180 degrees during a 1/2 day period. Local horizon effects reduce this somewhat, making the effective motion about 150 degrees. A solar panel in a fixed orientation between the dawn and sunset extremes will see a motion of 75 degrees on either side, and thus, according to the table above, will lose 75% of the energy in the morning and evening. Rotating the panels to the east and west can help recapture these losses. A tracker rotating in the east-west direction is known as a single-axis tracker.

The sun also moves through 46 degrees north-south over the period of a year. The same set of panels set at the midpoint between the two local extremes will thus see the sun move 23 degrees on either side, causing losses of 8.3% A tracker that accounts for both the daily and seasonal motions is known as a dual-axis tracker.



A solar tracker is a device that orient photovoltaic array toward the sun. In flat-panel photovoltaic (PV) applications trackers are used to minimize the angle of incidence between the incoming light and a photovoltaic panel. This increases the amount of energy produced by the photovoltaic array.

Here we can use azimuth-altitude dual axis trackers (AADAT). Dual axis trackers extract the maximum solar energy levels due to their ability to follow the sun vertically and horizontally. No matter where the sun is in the sky, dual axis trackers are able to angle themselves to be in direction toward the sun.

A setup of a squared solar panel has two degrees of freedom. Here Two DC motors are used to drive the two rotational degrees of freedom. The motors can mounted directly on the rotation pins of the rotational joints to reduce losses caused by linkages and joints and to avoid using more linkages and mechanism



The tracking systems would need to consist of two motors, which control the position of the array, and a control circuit (either analog or digital) to direct these motors. The following sections discuss some possible types of motors that could be used for this type of application.


Azimuth Angle

The fig. 3.3 shows a typical behavior for the sun path in December (winter) and June (summer). The rotational angle of the orientation system in the vertical plane can be calculated from the following equation:

Fig. 3.3Typical behavior for the sun path in December (winter) and June (summer).

Calculating Azimuth Angles


The purpose of a solar tracker is to accurately determine the position of the sun. This enables solar panels to interface to the tracker to obtain the maximum solar radiation. With this particular solar tracker a closed loop system was made.

Servoduino based Solar Tracker

Block Diagram of overall system 

The electrical system consists of five LDR sensors which provide feedback to a micro controller. This micro controller processes the sensor input and provides two PWM signals for the movement of servo motors.

This servo motor moves the solar panel towards the higher density of solar light. The entire electrical system is powered by a 12volt source power supply.

Initially five different analog values are obtained from LDR’s, and then they are feed to micro controller. Micro controller gives two different PWM signal for the movement of solar panel through servo motor.


Sensors for Solar Tracker

We are using Five Light Dependent Resistor’s as a sensor. They sense the higher density area of sun light. The solar panel moves to the high light density area through servo motors.

Each LDR is connected to power supply forming a potential devider. Thus any change in light density is proportional to the change in voltage across the LDR’s.

LDR based Circuit

LDR is a passive transducer hence we will use potential divider circuit to obtain corresponding voltage value from the resistance of LDR.

LDRs resistance is inversely proportional to the intensity of light falling on it i.e. Higher the intensity or brightness of light the Lower the resistance and vice versa.



Arduino has an inbuilt 10-bit Analog to Digital converter(ADC), hence it can provide Digital values from 0-1023.(since 2^10=1024). We can also set the ADC reference voltage in arduino, but here we’ll letit use default value.LDR’s has two pins, and to get voltage value from it we use potentialdivider circuit.In potential divider we get Vout corresponding to resistance of LDRwhich in turn is a function of Light falling on LDR. The higher the intensity of light, lower the LDR resistance and hencelower the Output voltage (Vout)And lower the light intensity, higher the LDR resistance and hencehigher the Vout.


Arduino has a 8-bit PWM generator, so we can get up to 256 distinct PWM signal. To drive a servo we need to get a PWM signal from the board, this isusually accomplished using timer function of the microcontroller butarduino makes it very easy.Arduino provides a servo library in which we have to only assign servoangle (0-1800) and the servo rotates by that angle, all the PWMcalculations are handled by the servo library and we get a neat PWMsignal according to the desired angle.


Servoduino Board for Solar Tracker

Final Project

Solar Tracker



PCB Soldering Sides



Circuit Diagram

Source Code

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Comments (5)

i do not download source code

i do not download source code , i just download diagram and source code is not shown how could i trust if all the projects are orignal or fake when you do not give me source of single project

the guy is right , i also

the guy is right , i also cant download although i havent download any source code before .  this site must be fake . i dont trust , thus, i wont pay 

I didn't download anything

I didn't download anything yet..but why I can't see the code?

can somebody help with the

can somebody help with the coding of the solar tracker


can this code run in mikroc

can this code run in mikroc pro for AVR ?

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