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Insight - How electrical Line Tester screwdriver works

Written By: 

Arpit Jain

 

Testers are one of the simplest solutions, used to test current and voltage continuity in any circuit. Indispensible for any electrician, the testers are very simple and interesting devices. This article will explore the internal structure of one such commonly used circuit tester.

The user is required to be on the floor while using the tester so that he can serve as ground when current flows. In order to test the live wire, the user’s body must be in contact with the metal cap on the top of the screwdriver when the tester is put in contact with the wire. This completes a genuine electrical circuit and the bulb will light up once the tester senses voltage.
 
tester-8.jpg
 
tester-9.jpg
 
The tester shown above is a screwdriver cum testing circuit. The core of the tester is located near the head of the screwdriver. The plastic casing under which the tester circuitry is placed serves as an insulator.  As the metallic rod is the conductor part of the tester, in order to protect the user from getting an accidental electric shock, a thick sheath of plastic insulator is placed over metallic rod

Structure

tester-3.jpg
 
A threaded metallic cap is at the top of the screwdriver holding the circuit inside. The cap needs to be grounded when the metallic rod is inserted in the plug. The power socket is analogous to the positive terminal of a battery. Just like in the case of a battery we need to connect the other end of the circuit to the negative terminal where the current sinks in, we need a sink for the current from the power source too. The ground acts as that sink in this case. Most of the time, the user forms the link to ground for the circuit which is created when rod is inserted in the power source.  The user does not get any kind of shock because there is already current limiting resistors in the testers and also because a dry human body has very large electrical resistance.

Neon Bulb Assembly

The cap is followed by a spring. The spring has a dual functionality of acting as an earth wire and connecting the tester circuitry to the cap when screwdriver is placed inside a socket.
 
tester-4.jpg
 
After the plastic insulating sheath is removed, the circuitry of the screwdriver can be seen clearly as shown above.
 
tester-5.jpg
 
The above image shows the neon bulb connected to the spring through a wire.  It serves as an indicator of current whenever the metallic rod is plugged inside an active power source. The neon bulb gives output instantaneously and doesn’t get heated due to high voltage. The current requirement of the bulb is quite low and acts quite satisfactorily when circuit is grounded with the help of human body.
tester-6.jpg
 
A resistor like one shown in the picture above is connected to the neon bulb from one end and to the metallic rod from the other.  The maximum current from the power source that can travel to the neon bulb is limited by the resistor.

Metallic Rod 

 tester-7.jpg

The metallic rod is placed on the line upon which voltage has to be tested. Additionally, it serves the purpose of a screwdriver for general purpose use. In this way a very simple electrical circuit is used for debugging circuit breaks and tests their continuity.

Comments

great work ...

 

Why we have to contact with the ground while we want to glow a electrical line tester? 

To complete the circuit.

because when we are checking the power supply with tester. we put the tester in phase at that time circuit was not closed. in our body elctrons also flow so when we are contact with ground .we act as a neutral . then the circuit was closed AND THE POWER supply takes place in tester.

Can I replace the neon bulb with a led

You can not replace anything. If it is not working buy new one.

Are you sure what u wrote. Tester works even we are waiting slippers and shoes also. Did u tried it.

Yes Praveen, Insert the screwdriver at power source, touch with one finger on the top of the tester screwdriver, use other hand to touch wall, citcuit should complete. If power supply then bulb will glow. People do not work without wearing shoes or slipper.

The comments are helpful
What is work of spring
Why do not show the light tester If we test the voltage Dc carrent?

Line tester will work satisfactory up to what voltage ?? Is it work in 3.3kV (if we arre wearing proper shoes and standing on the rubbermat ??

what are the components used to make each part of a line tester

what are the temperature , current , voltage withstanding capacity of each part of a common line tester

You do not have to be touched with ground while using Line Tester. The line tester uses our body capacitance to light up the Neon lamp. In fact it is better to keep yourself insulated/away from ground (by wearing good quality shoe). By keeping yourself in touch with the ground while using Tester may be dangerous; because, if there is any connection failure or short circuit happens inside the Tester, the Line Voltage will directly attack you.